产品介绍|Product Introduction
连续式硅酸锆制浆系统是我司基于陶瓷用全连续式球磨机系统的工艺原理之上研发的新型制浆系统，用于错英砂从原料颗粒到浆料的超细研磨，成品锆英砂的浆料细度一般D50<0.92μm，该细度在10000目以下。传统的间歌球工艺一般分为二段磨，总球磨时间约需40-50h，球磨时间长中间还需放浆、入浆，效率低下，球磨内温度高、压力大，对于操作工人来说有着较大的安全隐患。连续式硅酸锆制浆系统包含连续式球磨机、喂料仓、电子皮带秤、球石添加机、加水装置、润滑系统、流量计、浆池、浆料输送、系统控制系统、数据中心等，各设备问通过控制系统联动控制，且能实现智能化、自动化生产，基本实现现场无人操作。
Continuous zirconium siicate pulping system is a new type of pulping system developed by our company based on the process
principle of full continuous ball mill systom for coramics. It is used for ultrafine grinding of zircon sand from raw material particles
to slurry. The slurry fineness of the finished zircon sand is ganerally 050≤0.92pm, and the fineness is below 10,000 mesh.The tradi-
tional intermitient ball process is generally divided into two s tages of grinding, the total grinding time is about 40=50h, the ball grind-
ing time is long, and the middle needs to discharge and enter the pulp, which is ineffcient, the temporature in the ball mill is high.
and the pressure is large, which has a greater safety hazard for the operator. Continuous zirconium silicate pulping system indludes
continuous ball mill, feeding bin, electronic belt scale, ball stone adding machine, water adding device, lubricati on system, flow meter,
slurry tank, slurry canveying, system cantral system, data center, etc, each equipment is controlled by the contral system, and can
realize intelligent and automated production, banically realize an-si te unmanned operatian.
产品优点|Product advantage
1 连续式硅酸锆制浆系统最大的优点是球磨机内没有高压现象，不会出现喷浆伤人的情况，无需人工放浆，大大提高工人的操作安全性。
2.节约能耗，同时减少球磨时间总量，提高球磨效事，经客户的实际使用数据表明，相比传统间歌式球磨机节能9.8%以上。
3.入料中转简经过精确的减重计量方式由电脑程序根据配方来控制入料，解决原材料配方入料控制难题。
4.本系统的中间过浆装置采用自主研发的过渡方式，保证本系统长时间运行中间过浆装置不会漏浆，且能够同时补充研磨介质及水份等。
5、连续式硅酸锆制浆系统可包含3-6个单元的具有独立传动系统的球磨机，每个单元设计有独立的转速和球石配比，根据原料情况及所需粉料的细度要求，选择合适的球石配比和转速，从而使效率达到最优化。
6.智能控制、大幅节省人工、并减少工人的劳动强度,节约入料及放浆的时间。
1. The biggest advantage of continuous zirconium silicate pulping system is that there is no high pressure phenomenon in the
of workers.
2Save energy, while reducing the total grinding time, improve the grinding effciency, the actual use of customers show that
compared with the traditianal intermittent ball mill enorgy saring 9.8% or more.
3 The feed transfer cylinder is controlled by the computer program accarding to the formula through accurate weight reduction
measurement, which solres the problem of raw material formula feed control.
4. The Intermediate pasting device of the system adopts the transition mode develaped by itself to ensure that the intemmediate
pasting device will not leak pulp during lang-term operation of the system, and can supplement the grinding medium and water at
the same time.
5. Continuous zirconium silicate pulp system can contain 3-6 units of ball mill with indopendent tramsmission system, each unit
design has an independent speed and spherical stone ratio, according to the raw material situation and the required powder fineness
requirements, choose the appropriate spherical stone ratio and speed, so as to optimize the effciency.
6. Intelligent control, greatly save labar, and reduce the labor intensity of warkers, save the time of feeding and discharging.
